Question 1 · Hard
An older carousel tissue processor carries two stacked baskets of cassettes through 12 open reagent beakers. On Sunday a trainee changed every reagent, filling each beaker to 1.6 liters; the manufacturer's fill line for a two-basket load is 2.0 liters. Monday's overnight run held 180 cassettes, filling both baskets. Next morning, blocks from the upper basket have soft, chalky white centers and crumble at microtomy, while blocks from the lower basket cut well. The last absolute ethanol reads 99% on the hydrometer, the wax baths are 2 °C above the wax melting point, and every specimen had at least 24 hours in formalin. The most likely cause is:
- AWater carried over into the last ethanol
- BIncomplete formalin fixation of the tissue
- CWax baths set too cool for full infiltration
- DReagent levels too low for the upper basket
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Answer: D · Reagent levels too low for the upper basket
Only the upper basket is affected, so the cause must act on part of the load rather than on every cassette in the run. With each beaker 0.4 liters short of the fill line, the top cassettes sat partly or wholly above the reagents, so they were never fully dehydrated, cleared or infiltrated, and the soft, chalky centers are the result. Water in the last ethanol, a cool wax bath or poor fixation would affect both baskets, and the hydrometer, temperature and fixation records are all normal. The soft blocks can be melted down and reprocessed. Reagent volumes should be checked against the fill line for the load before every run, and the trainee shown the correct level.
- A: Water in the last ethanol would affect both baskets, and the hydrometer reads 99%.
- B: Every specimen had at least 24 hours in formalin, and poor fixation would not spare one basket.
- C: A cool wax bath would affect every cassette, and the baths are at the right temperature.